Manufacturers and SY Cable suppliers for a wide range of high quality SY Cable to suit all kinds of applications, from lawn mowers to buses and lorries. It is commonly the case that SY Cable are required quickly and in small quantities. We use the latest technology available in our industry for the manufacturing of all SY Cable which are now lighter, more durable and more flexible.
Bhuwal Insulation Cable Pvt. Ltd. is providing a wide range of control cables including Clutch Cables, Bowden Cables, Throttle Cables, Push Pull Cables, Motorcycle Control Cables, Marine Control Cables, Mechanical Control Cables, Gear Cables, Felsted Cables, Sensor and Control Cables, Morse Type Control Cables, Flexible Control Cables, Elevator Control Cables, Power and Control Cable, CY Control Cable, SY Control Cable, YY Control Cable, Teleflex Cables, Cablecraft Cables and Handbrake Cables for an even wider range of applications. These SY Cable follow the DIN color codes required for EU-based technology.
SY Cable: This is the toughest control cable out of the three making it perfect to applications where mechanical protection is required. The galvanized steel wire braid on the control cable makes it great for those after a reliable, robust and durable cable.
SY cables, also known as armoured flexible control cable, shielded flex, or simply armoured flex, are strong and durable cables suitable for internal dry, damp or wet environments (including oil-water mixtures), and can be used outdoors when protected against direct sunlight. They are also referred to by their constructional reference: YSLYSY cables for the PVC sheathed variation.
SY control cables are not suitable for fixed wiring applications requiring compliance with the requirements set out in BS7671.
The voltage rating for these shielded flexible multi-core control cables is 300/500V.
Plain electrolytic fine copper wire strands with PVC-based conductor insulation. Cores laid up in black with white consecutive numbering. Grey inner sheath of special PVC compound, galvanised steel wire braid and transparent PVC outer sheath.
Benefits
Design
Product features
TECHNICAL DATA
Minimum bending
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|---|---|
| radius for flexing: | 20 x cable diameter |
| Temperature range: | Occasional Flexing: -5°C to +70°C Static: -40°C to +80°C |
Working voltage: |
300/500V |
Conductor stranding: |
Fine wire to VDE 0295 Class 5, IEC 60228 Class 5 |
Core identification: |
Black cores, white numbers (VDE 0293) |
In accordance with |
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| VDE Regulations: | VDE Reg No 7030 for sizes up to 60 cores |
Benefits
Design
Product Features
TECHNICAL DATA
Minimum bending
|
|
|---|---|
| radius for flexing: | 20 x cable diameter |
| Temperature range: | Occasional flexing: -5°C to +70°C Static: -40°C to +80°C |
Working voltage: |
300/500V ≤ 1.5mm2 |
| 450/750V ≥ 2.5mm2 | |
Conductor stranding: |
Fine wire to VDE 0295 Class 5, IEC 60228 Class 5 |
Colour code: |
Up to 5 cores: VDE 0293, BS 6500 |
| From 6 cores: ÖLFLEX® Colour Code | |
In accordance with |
Cores to VDE 0245/0281 |
| VDE Regulations: | Sheath to VDE 0245/0281 |
2 core SY cables are available as standard with black numbered cores, with 3 cores and above being black numbered cores with green/yellow. Coloured cores with and without green/yellow are also available upon request.
European references for these cables indicate the core configurations within the sheathing
| SY Cable LSZH | SY Cable PVC | ||
|---|---|---|---|
| SY-OZ / HSLHSH-OZ | LSZH sheathed cable with black numbered cores | SY-OZ / YSLYSY-OZ | PVC sheathed cable with black numbered cores |
| SY-JZ / HSLHSH-JZ | LSZH sheathed cable with black numbered cores and G/Y earth | SY-JZ / YSLYSY-JZ | PVC sheathed cable with black numbered cores and G/Y earth |
| SY-OB / HSLHSH-OB | LSZH sheathed cable with coloured cores | SY-OB / YSLYSY-OB | PVC sheathed cable with coloured cores |
| SY-JB / HSLHSH-JB | LSZH sheathed cable with coloured cores including G/Y earth | SY-JB / YSLYSY-JB | PVC sheathed cable with coloured cores including G/Y earth |
The grey oversheath SY flex cable with CSA approval tends to be used on equipment intended for export to the North American market.
| Part Number | Number of Cores | Nominal Cross-Sectional Area | Max. Diameter Wires in Conductor mm | Nominal Overall Diameter mm | Nominal Weight kg/km | Suggested SY Cable Gland (CXT) |
|---|---|---|---|---|---|---|
| A5J20075 | 2 | 0.75mm2 | 0.21 | 7.3 | 72 | 16/20 |
| A5J2010 | 2 | 1.0mm2 | 0.21 | 7.6 | 80 | 16/20 |
| A5J2015 | 2 | 1.5mm2 | 0.26 | 8.1 | 100 | 16/20 |
| A5J30075 | 3 | 0.75mm2 | 0.21 | 7.6 | 85 | 16/20 |
| A5J3010 | 3 | 1mm2 | 0.21 | 8.0 | 100 | 16/20 |
| A5J3015 | 3 | 1.5mm2 | 0.26 | 8.6 | 120 | 20S |
| A5J3025 | 3 | 2.5mm2 | 0.26 | 9.3 | 140 | 20S |
| A5J3040 | 3 | 4mm2 | 0.31 | 11.8 | 240 | 20 |
| A5J3060 | 3 | 6mm2 | 0.31 | 13.8 | 330 | 20 |
| A5J310 | 3 | 10mm2 | 0.41 | 16.4 | 520 | 25 |
| A5J316 | 3 | 16mm2 | 0.41 | 20.1 | 780 | 25 |
| A5J325 | 3 | 25mm2 | 0.41 | 24.5 | 1160 | 32 |
| A5J335 | 3 | 35mm2 | 0.41 | 29.5 | 1750 | 32 |
| A5J40075 | 4 | 0.75mm2 | 0.21 | 8.1 | 100 | 16/20 |
| A5J4010 | 4 | 1mm2 | 0.21 | 8.7 | 120 | 20S |
| A5J4015 | 4 | 1.5mm2 | 0.26 | 9.3 | 140 | 20S |
| A5J4025 | 4 | 2.5mm2 | 0.26 | 10.8 | 210 | 20S |
| A5J4040 | 4 | 4mm2 | 0.31 | 12.7 | 300 | 20 |
| A5J4060 | 4 | 6mm2 | 0.31 | 14.8 | 410 | 25 |
| A5J410 | 4 | 10mm2 | 0.41 | 18.0 | 660 | 25 |
| A5J416 | 4 | 16mm2 | 0.41 | 21.6 | 980 | 32 |
| A5J425 | 4 | 25mm2 | 0.41 | 27.0 | 1460 | 40 |
| A5J435 | 4 | 35mm2 | 0.41 | 33.0 | 2054 | 40 |
| A5J450 | 4 | 50mm2 | 0.41 | 37.0 | 3000 | 50S |
| A5J470 | 4 | 70mm2 | 0.51 | 42.5 | 4050 | 50 |
| A5J495 | 4 | 95mm2 | 0.51 | 47.2 | 5100 | 50 |
| SY Cable Specification | |
|---|---|
| Extreme temperature range: |
(-40oC to 105oC) can withstand the extremes of automotive environments |
| SY Cable range: | 0GA, 2GA, 4GA, 6GA, 8GA, 10GA, 12GA, 14GA, 15GA, 16GA, 18GA, 20GA and ultra classic strands |
| High strand counts | High strand counts |
| Conductor Type | Stranded 99.99% OFC (oxygen free copper), and tin plated copper,copper coated al |
| Material | Environmentally friendly, quality, glossy material Tinned, Silver or Nickel plated copper etc. |
| SY Cable Colour: | Customized |
| Packing | carton packing, pallet packing , wooden / plastic reels |
| We can manufacture SY Cable as per customers' requirement. | |
CABLE STANDARDS AND APPROVALS
SY PVC Control Flexible Cable
VDE0250, BS EN/IEC 60332-1
SY LSZH Control Flexible Cable
Generally to VDE0250, BS EN/IEC 60332-3, BS EN/IEC 60754-1 and 2, BS EN 50267-2-1 and 2, BS EN/IEC 61034-1
SY PVC CSA FT1 Control Cable
DIN VDE 0472 Part 804, BS EN/IEC 60332-1 and CSA FT1, , VDE 7097
SY Cable Approved by |
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SY Cables are used in numerous industries including plant engineering, construction and industrial machinery and air conditioning installations. The SY Cable is commonly used in areas with increased mechanical stress requirements and fixed installations as well as occasional flexing at free, none continuously recurring movement without tensile load.
SY cables are the toughest of the control cables, thanks to its steel wire braid. They offer extremely reliable mechanical protection. These control cables are highly flexible, multi-core cables with (class 5) copper conductors. They have a voltage rating of 300/500v and are available in both PVC and Low Smoke Zero Halogen versions.
SY shielded cables have a transparent sheath allowing for the braid to be monitored for any damage. SY cables can also be used outdoors and are very efficient when in either dry or damp conditions.
Such SY Cable are suitable for laying indoors and in the electrical cabinets, however, the cables can’t bear larger external mechanical forces. SY Cable is used for the signal transmission, controlling and measuring system of the electric apparatus.
