Manufacturers and XLPE Wire suppliers for a wide range of high quality XLPE Wire to suit all kinds of applications, from lawn mowers to buses and lorries. It is commonly the case that XLPE Wire are required quickly and in small quantities. We use the latest technology available in our industry for the manufacturing of all XLPE Wire which are now lighter, more durable and more flexible.
Bhuwal Insulation Cable Pvt. Ltd. is providing a wide range of control cables including Clutch Cables, Bowden Cables, Throttle Cables, Push Pull Cables, Motorcycle Control Cables, Marine Control Cables, Mechanical Control Cables, Gear Cables, Felsted Cables, Sensor and Control Cables, Morse Type Control Cables, Flexible Control Cables, Elevator Control Cables, Power and Control Cable, CY Control Cable, SY Control Cable, YY Control Cable, Teleflex Cables, Cablecraft Cables and Handbrake Cables for an even wider range of applications. These XLPE Wire follow the DIN color codes required for EU-based technology.
Cross-linked polyethylene, commonly abbreviated PEX or XLPE, is a form of polyethylene with cross-links. It is formed into tubing, and is used predominantly in building services pipework systems, hydronic radiant heating and cooling systems, domestic water piping, and insulation for high tension (high voltage) electrical cables. It is also used for natural gas and offshore oil applications, chemical transportation, and transportation of sewage and slurries. PEX is an alternative to polyvinyl chloride (PVC), chlorinated polyvinyl chloride (CPVC) or copper tubing for use as residential water pipes.
1. Rated temperature:60ºC,105℃
2. Rated voltage::300V
3. according to:JIS C 3306
4. Solid or Stranded, bare copper conductor 0.5-2.0mm2
5. PVC insulation.
6. Passes JIS_C_3005-2000 Vertical flame test
7. Environmental testing pass ROHS
8. Suitable for indoor electrical instruments power sipply wire
Item name:1*240mm2 35KV 11KV Cable Manufacture high tension single core XLPE insulated.
Cu conductor XLPE insulated PVC sheated steel wire armored power cable not only have excellent electric, mechanical properties, but also have powerful resistance against chemical corrosion, heataging and environmental stress. Their structures are simple. The permissible maximum operating temperature is 90'C. It is convenient for using, and they can be laid with no restriction of different elevation.
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1st class | 0.6/1 | 1.8/3 | 3.6/6 | 6/10 | 8.7/15 | 12/20 | 18/30 | 21/35 | |||
| 2nd class | 1/1 | 3/3 | 6/6 | 8.7/10 | 12/15 | 18/20 | - | 26/35 | ||||
| 1 Core | 1.5-800 | 25-800 | 25-1200 | 25-1200 | 35-1200 | 50-1200 | 50-1200 | 50-1200 | ||||
| 2 Core | 1.5-185 | 25-185 | ||||||||||
| 3 Core | 1.5-400 | 25-400 | 25-400 | 25-400 | 35-400 | 50-400 | 50-400 | 50-400 | ||||
| 4 Core | 2.5-400 | 25-400 | ||||||||||
| 5 Core | 2.5-400 | 25-400 |
| Type | Name | Main Application | |
|---|---|---|---|
| Cu Core | Al Core | ||
| YJV YJY |
YJLV YJLV |
XLPE insulated, PVC or PE Sheathed Power Cable | For laying indoor, tunnel, channel and undergroud, Unable to bear external mechanical force, but bear the traction force during laid |
| YJV22 YJV22 |
YJLV22 YJV22 |
XLPE Insulated, Steel Tape Armoured, PVC or PE Sheathed Power Cable | For laying indoor, tunnel, channel and undergroud Able to bear external mechanical force, but unable to bear large pulling force |
| YJV32 YJV32 |
YJLV32 YJLV32 |
XLPE Insulated, Fine Steel Wire Armoured, PVC or PE Sheathed Power Cable | For laying in shaft with large difference of level.Able to bear external machanical force and maderate pulling force |
| YJV42 YJV42 |
YJLV42 YJLV42 |
XLPE Insulated, Thick Steel Wire Armoured, PVC or PE Sheathed Power Cable | Able to bear positive pressure and pulling force |
Note:"ZR-"Include ABC three kinds of flame retardent cables, which are spectively indicated in "ZRA-" or "ZRB-" "ZRC-".For example:"ZRB-YJV", "ZRA-YJV22".
Main Technical Quota
1. DC resistance:conductor resistance of finished cable at 20’C per kilometer is not more than the following values.
| Nominal Section Area (mm 2 ) |
1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 400 500 630 800 |
| Copper Core | 12.1 7.41 4.61 3.08 1.83 1.15 0.727 0.524 0.387 0.268 0.193 0.153 0.124 0.0991 0.0754 0.0601 0.0470 0.0366 0.0283 0.0221 |
| Aluminum Core | 18.1 12.1 7.41 4.61 3.08 1.91 1.20 0.868 0.641 0.443 0.320 0.253 0.206 0.164 0.125 0.100 0.778 0.0605 0.0469 0.0367 |
2.Voltage Test and Partial Discharge Test
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0.6/1 | 1.8/3 | 3.6/6 | 6/6 6/10 |
8.7/10 8.7/15 |
12/20 | 18/20 18/30 |
21/35 | 26/35 | |||
| Voltage | Test Voltage | 3.5 | 6.5 | 12.5 | 21 | 30.5 | 42 | 63 | 73.5 | 91 | ||
| Test Time | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | 5 | |||
| Partial Discharge Test | Test Voltage | - | - | 6.2 | 10.4 | 15.1 | 20.8 | 31.1 | 36.3 | 45 | ||
| Discharge Capacity | - | - | 10 | 10 | 10 | 10 | 10 | 10 | 10 | |||
| XLPE Wire Specification | |
|---|---|
| Extreme temperature range: |
(-40oC to 105oC) can withstand the extremes of automotive environments |
| XLPE Wire range: | 0GA, 2GA, 4GA, 6GA, 8GA, 10GA, 12GA, 14GA, 15GA, 16GA, 18GA, 20GA and ultra classic strands |
| High strand counts | High strand counts |
| Conductor Type | Stranded 99.99% OFC (oxygen free copper), and tin plated copper,copper coated al |
| Material | Environmentally friendly, quality, glossy material Tinned, Silver or Nickel plated copper etc. |
| XLPE Wire Colour: | Customized |
| Packing | carton packing, pallet packing , wooden / plastic reels |
| We can manufacture XLPE Wire as per customers' requirement. | |
| Technical Specifications XLPE can be used as either an insulation or jacket material. | |||||
|---|---|---|---|---|---|
| Nominal Temperature Ratings | Fire Resistance | Chemical Resistance | UV Resistance | Durability | Flexibility |
| -40°C to 105°C | Good | Excellent | Good | Good | Good |
XLPE Wire Approved by |
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Also known as Cross-linked Polyethylene, XLPE is a very good insulation in terms of electrical properties. Low dielectric constant, a stable dielectric constant over all frequencies, and very high insulation resistance. In terms of flexibility, polyethylene can be rated stiff to very hard, depending on molecular weight and density (low density being the most flexible). Moisture resistance is rated excellent. Black and specially formulated colored versions have excellent weather resistance. XLPE Wire is used for the signal transmission, controlling and measuring system of the electric apparatus and the power distribute apparatus in the field of metallurgy, power and petrochemistry, The rated voltage is up to 450/750V.
XLPE Wire Type:
PVC insulated, PVC out sheath control cable: From 2x0.75 to 2x40. Till 61x0.75mm2 to 61x2.5mm2
PE insulated, PE out sheath control cable
PE insulated, PVC out sheath control cable
PE insulated, PVC out sheath, copper wire braided shield control cable
Such XLPE Wire are suitable for laying indoors and in the electrical cabinets, however, the cables can’t bear larger external mechanical forces. XLPE Wire is used for the signal transmission, controlling and measuring system of the electric apparatus.
