High Temperature Wire are used for temperatures ranging from -190°C to + 1565 °C. Bhuwal Insulation Cable are able to sustain these extreme temperatures. High Temperature Wire are available in a range of single core and multi core cable designs. Naturally, different High Temperature Wire have different uses and efficiency levels relying on the core design and the amount of cores within the High Temperature Wire. High Temperature Cables are also referred to as PTFE Cables and Silicone Cables.

We supply a range of High Temperature Wire that are manufactured in accordance with various British and International Standards, including BS6231, BS 3G 210, BS EN 50525-2-41, . We also supply High Temperature Wire meeting Defence Standard (Def Stan) 61-12 Part 8. SRML, SF-2/SEW, TGGT, MGT and FLAME 1000 Power Cable are all types of high temperature wire used on a regular basis.

Bhuwal Insulation Cable Pvt. Ltd. is a leading manufacturer and supplier of High Temperature Wire including High Temperature Furnace Cable / Furnace Cable, High Temperature Wire For Furnace, High Temperature Cable, High Temperature Cable Single Core, High Temperature Cables, High Temperature Wire Insulation, Ht Motor Cable, High Tension Cable, High Temp cables, Silicone Heater Cable, Heater Cable, Fire Survival Cable, Fire Survival Cables Manufacturers, Halogen Free Cable, Heat Resistant Cable, Fire Proof Cable, Heat Proof Cable, Flame Free Cable, Silicone High Voltage Wire, Silicone High Temperature Cable, High Voltage Cable, ​Hv Cable, High Voltage Cable Manufacturers, High Voltage Cables (HT Cables) & HV cable.

High Temperature Wire Specifications

HIGH TEMPERATURE WIRE (>150°C)

High-temperature wire is often defined as a wire with a temperature rating of 125°C or higher, although high-temperature can also refer to temperature ratings as low as 90°C. High-temperature cables can either be single-conductor or multiconductor. 

Two key components to ensure high-temperature wires are suitable for the application are the wire’s temperature rating and ampacity.

150°C and 200°C single conductor silicone rubber insulated wire with lacquer sealed braided fiberglass jacket. Typical applications include for motor leads, lighting fixtures, electronics, ranges, and other high temperature applications. This wire falls under the Fixture Wire classification with the following designations: SF-1, SF-2, SFF-1, SFF-2, SEW-1, SEW-2, SEWF-1, SEWF-2 and SRML. It also meets specifications for flame test.

Temperature Rating

150-200° C

Associated with Braided Silicone Rubber

3068, 3070, 3071, 3074, 3075, 3101, 3122, 3127, 3231, 3304, 3410

Braid-less Silicone Rubber

150°C and 200°C single conductor silicone rubber insulated wire. Superior low temperature, moisture, ozone, and chemical protection properties highlight this product. Typical uses are as appliance, fixture, and motor lead wire.

Temperature Rating

150-200° C

Associated with Braided Silicone Rubber

3133, 3134, 3135, 3138, 3139, 3212, 3213, 3214, 3239, 3257, 3268, 3529, 3530

ETFE/ETFE Tefzel 750 (Ethylene Tetrafluoroethylene)

Temperature Rating

150-200° C

Associated with ETFE and Tefzel

1643, 1644, 10086, 10109, 10185, 10202, 10412

FEP (fluorinated ethylene propylene)

FEP wire is a single conductor lead wire with resistance to moisture and fluid. The extruded fluorinated ethylene propylene (FEP) insulation allow the diameter to be 20-30% smaller than conventional wire. FEP offers optimum insulation for smaller applications at half the space of other constructions. FEP meets FDA Code 121.2555 requirements for appliances and machines used in food-contact applications. It is impervious to most chemicals, acids, fuels, solvents and water. Mechanical toughness and low coefficient of fricition allow pull installation of long wire lengths.

Temperature Rating

200° C

Associated with FEP

1330, 1331, 1332

PTFE (Polytetrafluoroethylene)

PTFE insulated wire is designed to operate in extreme conditions including high frequency and high temperature. Common applications include power supply lead wire, appliance wiring and medical applications. PTFE is highly reliable and provides resistance to ultra-violet radiation, stress, and chemicals. It is non-toxic and environmentally safe.

Temperature Rating

200-250° C

Associated with PTFE

1180, 1199, 1659, 1815

PFA/MFA (perfluoroalkoxy copolymer)

Teflon® PFA is a perfluoroalkoxy copolymer resin available in pellet or powder. Teflon® PFA combines the processing ease of conventional thermoplastic resins with the excellent properties of Teflon® polytetrafluoroethylene (PTFE). Teflon® PFA provides superior creep resistance at high temperatures, excellent low-temperature toughness, and exceptional flame resistance.

Temperature Rating

250° C

Associated with PFA

1726, 1727, 1911

TGGT/TCGT (Teflon Glass Glass Teflon)

Flexible stranded nickel-coated copper conductor. Constructed of PTFE tapes covered by wrapped fiberglass yarns. has high temperature fiberglass braid jacket applied over the insulation, which is then treated with a high temperature saturant. Applications include internal wiring of commercial, industrial and household ovens, cooking and drying equipment, as well as severe hot spot locations in industrial processing.

Temperature Rating

250° C

Associated with TGGS/TGGT/TCGT

5127, 5180, 5256, 5257, 5288, 5331

MGT (Mica-tape, Glass, Teflon)

MGT is designed for use within ovens, kilns, furnaces and other high temperature situation. It is constructed with a tough fiberglass braid covering and insulated with glass reinforced mica tapes. MGT high temperature electrical cable is particularly suited to the wiring of equipment within iron and steel mills, brick and cement kilns and glass plants.

Temperature Rating

450/550 ° C

Associated with MGS/MGT

5107, 5128, 5359, 5360, 5390, 5425

The Different Styles of High-Temperature Wire

High Temperature Wire Approval List

High Temperature Wire Approved by

High Temperature Wire Related Cables

What is High Temperature Wire ?

High temperature cables (also known as High Temp cables) represent a vast range of cables which continue to perform at increased temperatures and therefore have a high temperature rating. High Temperature Wire, including thermocouple wire & cable, is stocked since many internal and external wiring applications are used in environments exceeding 150°C, and even up to 200°C.

Types:

• SF-2 Wire / SFF-2 Wire / SEW Cable (150 C/200 C)
• SRML Wire - High Temperature Motor Lead Wire (150 C/200 C)
• TGGT Wire (250°C)
• TCGT Cable (250°C)
• MG Wire (450°C)
• FLAME 1000 Power Cable (450°C)
• Wire, Braidless Silicone Insulation (200°C)
• Silicone Wire (150°C)
• Silicone Flexible Cable (150°C - 200°C)
• Multi-Conductor Type E Cables (STJ and SFJ)
• Thermocouple Wire

Materials

High temperature wire and cable from Bhuwal Insulation Cable is available with the following materials:

• FEP
• Foamed FEP
• PTFE
• PTFE Tape Wrap
• ETFE
• ECTFE
• PEEK
• PFA
• Mica Tape
• Glass Braid Sleeving
• Silicone Rubber

High Temperature Wire and Cable Technical Specifications

Bhuwal Insulation Cable offers high temperature wire and cable in the following ranges of technical specifications:

• Gauge: 40AWG through 4/0
• Voltage: low voltage through various high voltage ranges
• Temperature: as required per application

Bhuwal Insulation Cable manufacture High Temperature Wires in a wide variety of materials and configurations to suit every application. For example, MGT-1000 High Temperature Wire For Furnace is used with commercial, industrial and household ovens. Bhuwal custom cables are suitable for internal wiring of domestic ovens, cooking and drying equipment, while certain styles of thermocouple wire may be used in aircraft and petroleum processing.

These High Temperature Wire can endure continuous temperatures from 392°F to 1000°F in a multitude of applications from a furnace in a steel mill to a flare stack cables used in blast furnace to a thermocouple extension wire used in plastic molding equipment.

Bhuwal Insulation Cable are a specialized family of high-temperature wire and cables specifically designed for applications that require a cable that can take the heat. We offer a variety of High Temperature Wire 12 Awg with woven glass-braid jackets and fluoropolymer insulation to handle continuous temperatures of 1,000°F and extreme temperatures of 3,000°F. Most high temperature wire cable are available in single and double conductor configurations as well.

HIGH TEMPERATURE CABLE PORTFOLIO

Types of High Temperature Wire

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High Temperature Wire Features

• Exceptional electrical and physical features.
• High Temperature Wire is flame retardant, resistant to chemicals, and excellent in high temperature applications.
• Have the capabilities to withstand environments up to 1204°C
• High Temperature Wire For Furnace, TGGT, may be used for the internal wiring of commercial, industrial, and household ovens, cooking and drying equipment, and more
• High Temperature Wires are good mechanical strength and ageing resistance when used in harsh environments
• High Temperature Wire can be used in damp and humid environments
• High-temperature cable Special cable solutions up to +1,550°C
• High Temperature Wire 12 Awg with Various insulation types
• Various jacketing materials
• Various shielding type
• Low voltage to high voltage ratings
• ISO certified listed High Temperature Wire 10 Awg
• Various industry standard certifications: ICEA, CSA, and more

High Temperature Wire Application

High Temperature Applications

Bhuwal Insulation Cable can provide standard off-the-shelf high temperature wire or cable or High Temperature Wires as well as designing a product that will suit any high temperature environment or application.  Common high temperature applications include:

• High Temperature Wire For Furnace for Ovens
• Pressure and flow monitoring
• High Temperature Wires for Power generation
• High Temperature Wire 12 Awg for Furnaces
• High Temperature Wire 10 Awg for Medical
• High Temperature Appliance Wire for Drying equipment
• High Temperature Automotive Wire for Aircraft
• High Temperature Wire for Engines
• High Temperature Wire For Furnace for Heat exchangers

High Temperature Wire Packing

• Packing length:100 to 1,000m reeled in carton drum or according to customers' requirement
• Outer packing: wooden case, carton box
• Other packing requirement according to client's request
• High Temperature Wire cut to length and shipped on nonreturnable reels
• The quantity in one ctn base on the type of cord and its length.
• Packing lengths of High Temperature Wire: 100ft/roll, 100m/roll, 300ft/roll 
• Inner packing: wooden drum, plastic drum, paper drum 
• Outer packing: carton box, pull out box 
• Other packing for High Temperature Wire is available as per customer demand